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Service

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EXCELLENT SERVICE

Our attitude: do the best work.

Our customers value us as trusted partners. And if you have not worked with us yet, this is the level of service you can expect from us:

Maintenance

Expect much more than the usual resharpening and replacement service. We maintain your products and continue to optimize the performance of your tools even after purchase – documented and improved on the basis of our ISO 9001 certification.

Resharpening Service for Rotary Cutting Tools

With our modern machine park, we can ensure consistent quality even when resharpening cutting rollers and counter-cutting rollers.

Of course, we also provide this service and quality for all third-party products.

MANUFACTURING TECHNIQUES

Grinding

  • Cylindrical grinding: rollers, segments, rings, etc. in inner and outer diameters up to max. ø 850 x 2000 mm long
  • Profile grinding: rollers, segments
  • Surface grinding: bars, discs, knives, etc.

Turning

All materials, max. diameter: 660 x 2000 mm long

Milling

All materials, max. dimensions: length 1500 mm, width 700 mm, height 550 mm

High-Frequency Brazing

Materials: steel, carbide, PCD, and CBN

Metal Spraying

Max. workpiece dimensions: diameter 500 x 1500 mm

Wire EDM

Electrical discharge wire cutting and EDM start-hole drilling in the Aichele wire EDM center with 4- to 5-axis control for machining cutting plates, molds, and electrodes in fully automated operation.

The Result
  • Exceptionally broad range of applications and fulfillment of the highest requirements
  • Travel paths: 350 x 500 mm, cutting height: up to 300 mm
  • Additional start holes can be produced with an EDM drilling machine
  • Drilling in almost all electrically conductive materials; hardness is not relevant
  • Diameter: 0.4 – 2.2 mm, drilling depth ratio: diameter / depth = 1 / 100

Non-Stick Coatings

Non-stick coating can be used wherever sticky materials, such as hot-melt adhesive, glue, etc., are processed and may cause machine components to stick together.

The coatings differ in terms of their heat resistance (180 °C or 260 °C), as well as surface roughness and wear resistance.

Teflon Coatings

  • Temperature-resistant up to max. 260 °C
  • New fluoroplastic coating made from a mixture of various fluoropolymers with metal inclusions
  • Compared to conventional PTFE coatings, improved non-stick properties with the same high temperature application range (max. = 260 °C continuous; max. = 290 °C intermittent)
  • Very high surface tension creates a pronounced non-stick character of the coating
  • Only very few substances adhere to Plasmacoat 4050; adhering materials can be removed easily
  • Physiologically safe and compliant with common regulations of the German Federal Health Office
  • Shows the best values with a total layer thickness of 20-25 μm
  • Low coefficient of friction (Ra approx. 1-3)
  • Optionally available with additional wear protection for longer service life

Silicone Coatings

  • Wear-resistant non-stick coating
  • Temperature-resistant up to max. 180 °C
  • Physiologically safe and compliant with all common regulations of the German Federal Health Office
  • Uniform surface roughness Ra 10-14 μm
  • Very good material carry-over properties
  • Shows the best values with a total layer thickness of 100-150 μm

QUALITY

We value direct and cooperative collaboration with our customers. This means we always know exactly what you need and where we can improve even further. We are committed to this philosophy. For you, that means market-oriented products for demanding requirements, delivered on time – with consistent quality.